A 45-minute exclusive recorded interview with David McPhail, CEO of Memex Inc.
BURLINGTON, ON–(Marketwired – Apr 26, 2016) – MEMEX Inc. (TSX VENTURE: OEE) announces the launch of MERLIN OPTime, a free Real-Time dashboard application for MTConnect® enabled devices. Connecting MERLIN OPTime to MTConnect® enabled machines on the shop floor will allow manufacturers to receive Real-Time manufacturing analytics on an informative, dynamic dashboard. With OEE becoming more critical, MERLIN OPTime offers manufacturers an opportunity to take their first step towards IIoT and smart manufacturing, seeding the market and subsequently driving demand for more feature rich paid versions of MERLIN, all in due course.
MERLIN OPTime is easy to install and use software that reads MTConnect® tags along with offering users the capability to add and display multiple devices/agents, and configure an event to reflect if a machine is running or not. The information rich dashboard also empowers users to assess machine utilization on an 8-hour rolling trend chart that can be viewed on any device such as a smartphone. MERLIN OPTime allows users to:
Assess Machine State: Provides dynamic color feedback on machines uptime and downtime states.
Measure Machine Utilization: Enables both current and trend machine utilization.
Identify Bottlenecks: Enables users the ability to quickly identify machine problems and potential bottlenecks by providing the current state of MTConnect® enabled devices.
Recognize Optimization Opportunities: Analysis of the utilization trends provide an objective comparison of operation time which can bring to light optimization opportunities that exist to boost productivity.
“With MERLIN OPTime, users can experience the potential of data-driven manufacturing with no initial monetary investment,” said Dave Edstrom, CTO at MEMEX Inc., “I believe MERLIN OPTime will dramatically shorten the time that manufacturers will spend learning to appreciate the importance of Real-Time shop-floor information, as well as the tremendous benefits of MTConnect® — the interconnectivity standard.”
MEMEX Inc., the developer of MERLIN, an award winning IIoT technology platform that delivers tangible increases in manufacturing productivity in Real-Time, is the global leader in machine to machine connectivity solutions. Committed to its mission of “Successfully transforming factories of today into factories of the future” and encouraged by the rapid adoption and success of MERLIN, MEMEX is relentlessly pursuing the development of increasingly innovative solutions suitable in the IIoT era. MEMEX envisions converting every machine into a node on the corporate network, thereby, creating visibility from shop-floor-to-top-floor. MEMEX, with its deep commitment towards machine connectivity, offers solutions that are focused on finding hidden capacity by measuring and managing Real-Time data. This empowers MEMEX’s customers to effectively quantify and manage OEE, reduce costs and incorporate strategies for continuous lean improvement.
Phone: 905-635-3040 ext 103
Mfg4 is the most efficient way for you to see and evaluate the latest Aerospace, Defense, and Medical manufacturing technologies The aerospace, defense, and medical device industries share similar challenges: long project lifecycles, stringent regulations, mission-critical quality control, and a vital need for advanced manufacturing technologies.
Attending Mfg4 2016 provides a unique opportunity to explore the methods and products that are working in these industries and discover how they can be adapted and implemented within your operation. Collaborate with suppliers who already understand the challenges your firm faces and have proven solutions you can put to use immediately.
Nearly every hour on the show floor, professional presentations will provide important insights into each featured industry. Attend keynotes presented by industry leaders and hear how the technologies on the exhibit floor are tackling production issues in innovative ways during the Information Interchange
Attend the MEMEX sponsored smart manufacturing panel along with hearing from industry leaders on topics vital to industry manufacturers, network with peers and find ideas and solutions you didn’t even know you needed.
Meet up with MEMEX representative and discover what the Brilliant Factory means for you along with the tools you need to plan and execute successful strategies for your own digital factory of the future.
Date: 3rd – 5th May, 2016
Time: Tuesday, May 3
10:00 a.m. – 5:00 p.m.
Wednesday, May 4
10:00 a.m. – 5:00 p.m.
Thursday, May 5
10:00 a.m. – 4:00 p.m
Venue: Connecticut Convention Center
100 Columbus Boulevard
Hartford, CT 06103
Learn more about Mfg4
Register for Mfg4
Explore how today’s advanced metalworking technologies and data-driven production strategies contribute to unprecedented productivity gains and improved quality management.
From models with simple, but innovative milling and turning capabilities to advanced manufacturing cell solutions, MAZAK will run part cutting demonstrations on more than 20 of their newest machine tools. Several of the multi-axis machines on display will feature Mazak’s new SMOOTH TECHNOLOGY platform, which comprises intuitive hardware, new high-speed servo systems, enhanced ergonomics and optimized programming via the latest MAZATROL SmoothX and SmoothG CNCs.
As Mazak’s Value Inspired Partner many of their new machines tools will feature MERLIN, an award winning IIoT communication platform by MEMEX, along with many other latest ancillary equipment from our VIPs. As well, Rick Mosca, the Chief Operations Officer at MEMEX, will be speaking about “MAKING THE CONNECTION: IIOT > DATA DRIVEN MANUFACTURING > MACHINE MONITORING” on Tuesday, April 19th 2016.
Additionally, have an opportunity to meet with MEMEX representatives to ask any questions you may have, collect take away information and schedule a more in-depth presentation for your company. Also present will be Mazak’s application engineers during the demonstrations to discuss how these machines can solve your production challenges.
Date: 19th-21st April, 2016
Time: 9 AM – 6 PM (CST)
Venue: MIDWEST TECHNOLOGY CENTER
300 East Commerce Drive
Schaumburg, Illinois 60173
Learn more about DISCOVER MORE WITH MAZAK MIDWEST
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April 2016, Machine Metrics | Quality, Kip Hanson
When I started on the shop foor, machine tools were dumb. Communication levels weren’t determined by protocols or baud rates but by which machinist could yell the loudest. NC programs were loaded from paper tape, tool offsets made with a hammer, and part quality results recorded on handwritten forms.
What a change a few decades make. Today’s technology allows shops to monitor virtually every aspect of production, from what tools were changed yesterday to how many minutes the spindles sat idle last week to what jobs are running on which machines right now. So much has changed, in fact, that some say the next industrial revolution, or Industry 4.0, is upon us.
Getting everyone on the same page
One proponent of this revolution is David McPhail, president of industrial communications platform provider Memex Inc., in Burlington, ON, who counts Mazak Corp. among key global customers for the company’s flagship product, Merlin. McPhail points to data driven manufacturing and the Industrial Internet of Things (IIoT) as two examples of the technology companies can leverage to improve productivity and part quality, if only they have the will to overcome fear of the unknown.
“Change of any kind is hard, especially when people don’t understand the technology behind it,” he says. “But when someone thinks to themselves, ‘if I don’t do anything, then there’s no risk,’ it brings about the worst kind of paralysis. Manufacturing companies must learn to embrace technology if they are to gain a competitive advantage.”
Those advantages are numerous. Lights out production, shorter lead times, improved tool life—the list goes on. One often-overlooked benefit of integrated machine communication is better part quality, says McPhail.
Click here to read more: Smarten Up
March 7 , 2016 – Doug Bellin
Mazak Corporation is pulling ahead of its competitors with an innovative connected machine deployment. A global leader in the design and manufacture of machine tools, Mazak has partnered with Cisco and machine – to – machine solutions provider MEMEX Inc. to drastically improve digital integration across all its processes.
To see the full article please click here
Kuss Filtration Deploys MERLIN IIOT Manufacturing Software in USA, China, Brazil Factories
March 2016 — NTMA- The Record,VOLUME 37 / NO. 3
In 2008, Cisco first used the term “Internet of Things”, or IoT, to describe the intelligent connectivity of smart devices by which objects can sense one another and communicate. The data shared between these devices offers the potential to profoundly change how, where and by whom decisions about our physical world are made.
Manufacturing companies craving competitive advantage are actively seeking ways to implement machine-to-machine connectivity their shop floors. They refer to this movement as the Industrial Internet of Things, or IIoT. IIoT adoption accompanies a changing of the guard in manufacturing plants. New managers consider technology an everyday appendage, not an exotic novelty. So while it’s true that there’s a herd mentality in manufacturing that can stifle innovation, it’s also true that the herd is starting to move.
So how do manufacturing companies adopt IIoT? It starts on the shop floor with technology that equips industrial machines with the necessary interfaces for connecting, collecting and analysing manufacturing data. To do this they need a proven framework for plant-wide and multi-plant communications. That framework will in turn provide actionable information for machine operators, factory managers, engineers, production managers and senior management to dramatically improve productivity and profit.
Kuss Filtration Inc., a global filtration product OEM, has embraced IIoT with MERLIN Enterprise Edition for a multi-plant rollout of Industrial Internet of Things (IIoT) software. MERLIN will be used in Kuss factories in the USA, China, and Brazil. The purchase includes 43 licenses of MERLIN and is a follow-on to a 10-license sale in June of 2015.
MERLIN is an IIoT shop-floor-to-topfloor communications platform that connects industrial machines and provides manufacturing analytics in real time. Specifically, MERLIN delivers a 10%-50% average productivity increase, and earns 20%-plus profit improvement based on just a 10% increase in Overall Equipment Effectiveness (OEE). It consistently achieves payback in less than four months with an Internal Rate of Return (IRR) greater than 300%, and connects to any machine, old or new, utilizing native MTConnect, other protocols or MERLIN hardware adapters for older machines.
“Kuss is committed to quality through our operating management system and use of Six Sigma and Lean Manufacturing techniques, which has earned us the ISO/TS 16949 certification in addition to many awards and recognitions for design, innovation and product excellence,” says Kuss Filtration’s President and CEO Hasnain Merchant. “MEMEX’s MERLIN has proven itself, and now we intend to enhance our manufacturing excellence and profitability with MERLIN in three of our factories.”
Kuss will use MERLIN to extend its reputation for unparalleled quality and innovation. The company has over 60 years of experience providing air and liquid filtration solutions to a diverse global market. Today, Kuss Filtration is comprised of six locations in the U.S., Brazil, Europe and China strategically placed to service its growing global customer base.
“Kuss Filtration is a great example of a world-class company embracing the power of our MERLIN communications platform,” says MEMEX CEO David McPhail. “MERLIN proves that the Industrial Internet of Things isn’t a theory. IIoT is an implementnow competitive advantage for the smartest factories on the planet.”
To see the full article please click here
IIot Software Introduced to factory
March 1, 2016 – Manufacturing News
Homeyer Precision Manufacturing Co. has purchased MEMEX’s MERLIN Enterprise Edition for a plant rollout of Industrial Internet of Things (IIoT) software in Marthasville, MO. The sale includes 23 licenses of MERLIN for overall equipment effectiveness (OEE) and direct numerical control (DNC), plus nine MERLIN MTConnect hardware adapters for legacy CNC manufacturing machines.
Homeyer Precision Manufacturing is led by its President Herb Homeyer, who is also Chairman of the Board of The National Tooling and Machining Association (NTMA). “A passionate business leader, he founded his company in 1990 with a belief in the power of American manufacturing – and a commitment to bring a new level of service to his industry,” said a company spokesperson.
“IIoT is a powerful trend, and MERLIN makes IIoT real by equipping industrial machines with the necessary interfaces for connecting, collecting and analyzing manufacturing data in real time,” said Homeyer. “Our manufacturing team did their homework before choosing MERLIN. One of the things that most impressed us is how no machine is left behind regardless of make or vintage. MERLIN can be implemented quickly on our factory floor without costly integration services or associated time lags. With this real-time visibility, we look forward to a significant boost in overall equipment effectiveness (OEE).”
“We are honored to be implementing MEMEX’s IIoT technology in the factory of a visionary manufacturing leader like Herb Homeyer,” said MEMEX CEO David McPhail. “With a correct focus on achieving business value versus simply counting connected devices, IIoT represents no less than the next industrial revolution. The previous three industrial revolutions were mechanization powered by steam engines in the 1800s, mass production powered by electricity and the assembly line in the early 1900s, and automation powered by computers in the late 1900s. Ushering in the fourth industrial revolution, IIoT is powered by the Internet and software applications like MERLIN.”
MEMEX’s flagship software product, MERLIN, is an IIoT shop-floor-to-top-floor communications platform that provides manufacturing analytics in real time. “Specifically, MERLIN delivers a 10%-50% average productivity increase, and earns 20%-plus profit improvement based on just a 10% increase in OEE,” said a MEMEX spokesperson. “It consistently achieves payback in less than four months with an internal rate of return (IRR) greater than 300%, and connects to any machine, old or new, utilizing native MTConnect other protocols, or MERLIN hardware adapters for older machines.”
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No Machine Left Behind
How the Industrial Internet of Things is Revolutionizing Manufacturing.
March 3, 2016 – Sophic Capital – Sean Peasgood & Marcel Valentin
We live in a data-driven society where we’re constantly connected to each other. Now the Internet of Things (IoT) is connecting “things” together. But one industry lags when it comes to connecting “things”. Most industrial plant managers, CEOs and CFOs don’t know what’s happening on their shop floors since their manufacturing machines are “islands of automation” that aren’t connected to each other, or able to report on their productivity in real-time. One public Canadian company has solved this problem. Leading manufacturers are purchasing this company’s “industrial” IoT, or IIoT, solution and seeing significant returns with an average Internal Rate of Return of 300%, which means payback in 4 months or less. Manufacturers aren’t the only ones recognizing this company; Cisco Systems and Mazak Corporation have formed alliances with it to conquer the IIoT opportunity.
To see the full article please click here
The world’s first book on MTConnect, an open and royalty-free interoperability standard and the application of open systems in manufacturing has been released and it is titled, “MTConnect – To Measure Is To Know”. Written by Dave Edstrom, CEO/CTO of MTConnect, the book discusses the many lessons learned in the world of open systems and the value this means to the manufacturing industry.
Dave Edstrom has spent over 35 years in the computer industry. He helps the reader understand that MTConnect is not just an evolution in manufacturing, but that it is a revolution, a true game changer. “MTConnect will be more important in the 21st century for manufacturing than CNC was for manufacturing in the 20th century” said John Byrd, former president of Association Manufacturing Technology, www.amtonline.org (MTConnect: To Measure Is To Know. Ashburn: Virtual Photons Electrons, 2013. pg xiii). MTConnect is making the dreams and desires of generations of manufactures possible. Machine tool builders and manufacturing equipment providers alike all want to see the same goal of different devices having a common connection on the plant floor. With MTConnect, anything is possible.
A few excerpts from the book:
“Only one to two percent of all shops monitor their shop floor. The ability to know what is happening on your shop or plant floor anywhere, at anytime, is vital to the manufacturing process. As a comparison, the next time you go in for a surgery, tell the surgeon that you want to save money and not monitor any of your vital signs. Drop me a note and tell me what the surgeon tells you. Then why is it that 98% to 99% of all shops don’t bother monitoring their shop floor?
Think of MTConnect as the Bluetooth of manufacturing that makes it easy to get information off your manufacturing equipment. MTConnect is not an application, but it makes it very easy for applications to read data in a common and universal format.
Different Devices, Common Connection.”
(MTConnect: To Measure Is To Know. Ashburn: Virtual Photons Electrons, 2013. pg xii).
“The process of standardization is always a political struggle with winners and losers. The primary winners will be those companies that understand it is co-opetition (competition and cooperation) that drives thriving markets. The primary losers will be those companies holding on to proprietary solutions at all costs. With a standard screw, you could now have standard tools, standard assembly lines, and the growth of mass production.”
(MTConnect: To Measure Is To Know. Ashburn: Virtual Photons Electrons, 2013. pg 3.)
“If we look at the manufacturing companies that are embracing open thinking and open collaboration, these companies report secondary benefits in morale as their employees typically tell their management that they have a much higher job satisfaction.”
(MTConnect: To Measure Is To Know. Ashburn: Virtual Photons Electrons, 2013. pg 22).
Memex is mentioned in the acknowledgements
“Huge thanks to Dave McPhail, president of Memex Automation. Dave is a great guy, and so is his business partner, John Rattray, who is the vice president of sales and marketing, as well as the whole Memex Automation team. Thanks as well to Bob Hansen of R.C. Hansen Consulting for his help at [MC]2 2013 and educating me on OEE”
(Dave Edstrom, MTConnect: To Measure Is To Know. Ashburn: Virtual Photons Electrons, 2013. pg 209).
MEMEX, with its visionary attitude, has been on the leading-edge of the convergence of the industry trends in Computing Power, Connectivity of Machines, Industry Standards, Advanced Software Technology, and Manufacturing Domain Expertise. MEMEX is the developer of MERLIN, an award winning IIoT technology platform that delivers tangible increases in manufacturing productivity in real-time.
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