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Traditional shop floors often grapple with fragmented data streams and lagging indicators that only inform you of problems after they occur. The MERLIN toolkit closes the loop between insight and action. By integrating quality, production, and cost data within MERLIN using our factory data collection toolkit, you gain the ability to understand current conditions and predict and prevent future issues before they impact output.
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Case Studies
Customer Testimonials
We ended up choosing MERLIN for its ability to collect data using MTConnect adapters and through their Universal Machine Interface circuit board for legacy machines.
In particular we liked MERLIN’s ability to display and report on information related to downtime and answer questions such as ‘Why is the machine not running and what can we do to get it running?
“We have had a significant increase. In the last year and a half we have gone from an average of 40% OEE across the shop to 82% OEE across the shop.”
“The Memex system is working great; the assistance is A+++”
“You saved us a tremendous amount of work.” “Thanks for the help. I have downloaded the files suggested and the program recognizes our files and shuttle.”
“In the metal cutting business, time is money and with the Memex tools we have minimized downtime, ensuring we maximize our revenue and profitability. Thank you very much for your support. The system is fully working…I would like you to know that the support provided by your technician was excellent. He was able to find out what the problem was with the Server and he fixed it very quickly. I was amazed about his skills and knowledge.”
“The Memex memory boards and DNC software were able to eliminate data starvation so that the machines could run at full potential. The result was a 150% INCREASE in feed rates It is estimated that the increase in productivity will repay the costs to Ford before the payment is due.”
“To have all production CNC programs loaded on a machine tool and reside there permanently would eliminate uploading and downloading programs on a daily basis. This saves us three hours per week per machining center. With 13 machining centers we estimate savings of nearly 2,000 hrs per year, representing over $200,000 of savings per year.”
“We are thrilled with our 2 Port DNC system and your willingness and expertise to be of service.”
“With 45+ machines we are thrilled with our connectivity and responsiveness to operators on the shop floor.”
“We are very happy with our DNC system and the knowledge and technical support offered by your company.”
“We were able to save $3,000 per week per gantry mill machine using Memex DNC software compared to your previous tape load times. This represents a significant cost savings for us.”
“We are very happy with our DNC system and the customer service we have received.”
